What is a swaging process?
Swaging (/ˈsweɪdʒɪŋ/) is a forging process in which the dimensions of an item are altered using dies into which the item is forced. Swaging is usually a cold working process, but also may be hot worked. The term swage may apply to the process (verb) or to a die or tool (noun) used in that process.
What is swaging in manufacturing?
Swaging is a process that is used to reduce or increase the diameter of tubes and/or rods. This is done by placing the tube or rod inside a die that applies compressive force by hammering radially. Thus, the inner diameter can be a different shape, for example a hexagon, and the outer is still circular.
Why is swaging done?
Swaging is a forging process that’s used in the manufacturing industry to change the size and shape of a workpiece by exposing it to compressive forces. The compressive forces, such as that of a hammer, push the workpiece through one or more dies.
What is swaging what kind of products are produced?
What is Swaging? At its core, swaging is a metal forming method that is used to reduce rod, wire or tube. Unlike other methods, swaging uses a rapid succession of hammer strikes to form the metal. This chipless metal forming method, is an efficient way to produce products with minimal material waste.
What is the purpose of swaging machine?
Training Specialist at Eaton Corporation explains “In creating hose assemblies, a swaging machine is used to change the diameter of a metal fitting for the purpose of retaining it onto the end of a hose.
What does a swage machine do?
Swaging machines form a workpiece by forcing it into a die to reduce or increase the diameter of tubes or rods. Swaging is done by placing the tube or rod inside a die or dies that hammer together to reduce the diameter of the metal. Swaging machines do not result in the loss of material, only material deformation.
How are Swages used?
Swage, Perforated cast-iron or steel block with grooved sides, used by metalworkers for shaping their work by holding it on the work (or the work on it) and striking with a hammer or sledge. Swage blocks are used in heading bolts and swaging bars by hand.
How does a swaging machine work?
A swaging machine works by using two or four split dies which separate and close up to 2,000 times a minute. This action is achieved by mounting the dies into the machine’s spindle which is rotated by a motor. The spindle is mounted inside a cage containing rollers (looks like a roller bearing).
What is swaging in reloading?
To “Swage” is to form projectiles — bullets, not loaded cartridges — using high pressure at room temperature to flow materials in the cavity of a diamond-lapped, high precision die. Swaging is the opposite of drawing. When you DRAW a bullet or jacket, you push it through an open ring die that reduces the size.
What do you need to know about the swaging process?
Swaging. Swaging is a process that is used to reduce or increase the diameter of tubes and/or rods. This is done by placing the tube or rod inside a die that applies compressive force by hammering radially. This can be further expanded by placing a mandrel inside the tube and applying radial compressive forces on the outer diameter.
How does the swaging process reduce the diameter of a tube?
Swaging Process : In this process, the diameter of a rod or a tube is reduced by forcing it into a confining die. A set of reciprocation dies provides radial blows to cause the metal to flow inward and acquire the form of the die cavity.
How is swaging used in a dual swaging machine?
Dual swaging uses both internal and external swaging and involves compressing both aspects by the same amount. In this process, the diameter of a rod or a tube is reduced by forcing it into a confining die. A set of reciprocation dies provides radial blows to cause the metal to flow inward and acquire the form of the die cavity.
How are forging Strokes performed in a swaging process?
In a typical metal swaging process, the work may receive several forging blows per second. These forging strokes are performed and coordinated by rollers that act in a cage. The cage rotates around the part, and the rollers, in turn, enact the motion of the die. PRIVACY POLICY Figure:194 Figure:195