What are the 8 pillars of TPM?

What are the 8 pillars of TPM?

8 Pillars of Activity

• Pillar 1: Autonomous Maintenance.
• Pillar 2: Process & Machine Improvement.
• Pillar 3: Preventative Maintenance.
• Pillar 4: Early Management of New Equipment.
• Pillar 5: Process Quality Management.
• Pillar 6: Administrative Work.
• Pillar 7: Education & Training.
• Pillar 8: Safety & Sustained Success.

What is quality management in TPM?

Quality Maintenance is the sixth pillar of TPM and aims to assure zero defect conditions. It does this by understanding and controlling the process interactions between manpower, material, machines and methods that could enable defects to occur.

What is TPM operations management?

Total Productive Maintenance (TPM) is the process of maximizing equipment effectiveness through the active involvement of all supporting departments. The goal of Total Productive Maintenance (TPM) is to improve overall productivity by optimizing equipment availability.

What are the four TPM stages?

This section provides a step-by-step roadmap for a simple and practical TPM implementation.

• Step One – Identify Pilot Area.
• Step Two – Restore Equipment to Prime Operating Condition.
• Step Three – Start Measuring OEE.
• Step Four – Address Major Losses.
• Step Five – Introduce Proactive Maintenance Techniques.

What are the 16 losses in TPM?

16 types of loss in Gemba

• Setup Loss. e.g. Change of Dies, machining fixtures etc.
• Tool Change Loss / cutting blade losses. e.g. Change of Drill, tap, rammer, cutter etc.
• Start up Loss.
• Reduce speed loss.
• Defects and rework.
• Management losses.
• Operating Motion Loss (OML)
• Adjustment & Measurement loss.

What is KK pillar in TPM?

KK pillar helps to attain zero losses and to improve Overall Equipment Efficiency(OEE) of the processes and the plant. The benefits of TPM remained very encouraging and the company decided to continue with second phase of TPM implementation to achieve higher operational excellence.

What is early management?

Early Management is part of the process of creating a system for managing product and equipment development, one of the principal TPM activities. The period covered by Early Management is from the start of conceptual product planning until the go-ahead is given for full-scale production.

What is TPM Six Sigma?

Total Productive Maintenance (TPM) is a methodology designed to integrate equipment maintenance as a part of the standard operating procedures of the manufacturing process. The goal of a TPM program is to reduce or eliminate losses resulting from unplanned downtime.

What are the goals of the TPM?

TPM is a lean manufacturing philosophy that centres on achieving near-perfect production. The aims of TPM are high: no breakdowns, no small stops or slow running, no defects, and no accidents. It emphasises proactive and preventative maintenance to maximise the lifespan and productivity of equipment.

Why do we need TPM?

Software security, when done well, is an effective means of preventing hackers from entering a system. “Requiring the TPM 2.0 elevates the standard for hardware security by requiring that built-in root-of-trust.” The TPM chip communicates with other security systems within a PC.

What is TPM checklist?

This TPM checklist aims to make it easier for organizations to establish pre-requisite level requirements and successfully meet TPM criteria. It will also help teams set goals and establish processes to quickly achieve those goals and measure progress against TPM criteria.

What are the six big losses?

Capture reason codes for all Unplanned and Planned Stops. Suggest improvements and actions based on observations. The Six Big Losses are a very effective way to categorize equipment-based losses: Unplanned Stops, Planned Stops, Small Stops, Slow Cycles, Production Defects, and Startup Defects.

What does early management mean in TPM Level 1?

In the early stages of TPM (Level 1), development management focuses principally on the work done from the product-planning stage onward, with the aim of achieving vertical volume-production startup and stable production thereafter, and this is what we call ‘Early Management’.

What is early management in product and equipment development?

Early Management is part of the process of creating a system for #managing product and equipment #development, one of the principal TPM activities. This chapter will cover Early Product, Early Equipment Management from the start of conceptual product planning until the go-ahead is given for full-scale production.

Which is the best definition of early management?

Early Management is part of the process of creating a system for managing product and equipment development, one of the principal TPM activities. It can be split into ‘Early Product Management’ and ‘Early Equipment Management’. The period covered by Early Management is from the start of conceptual product planning until

Which is the next pillar of Total Productive Maintenance?

The next pillar of Total Productive Maintenance (TPM) is Early Equipment management. This includes topics like design for maintenance. It is also a valid tool, although it is hard to estimate how much early equipment management is right for your company. Nevertheless, it may give you inspiration to improve your shop floor.